These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Now we have the valve body out we can really get stuck into pulling it to pieces. There are a lot of other competitors out there offering rebuild valve bodies and sometimes it may seem hard to differentiate whats what and why. Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. Mechatronic and valve body are only available as complete servicemechatronic. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. Clutch hub forward clutch hub direct clutch hub ext. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. Buy zf 6hp26 6hp28 6hp32 valve body to case sleeve seal kit 4pcs. Ele01 valve body parts kit valve body end plug kit all 1 6hp26. Normally applied the solenoid exhaust is closed when the solenoid is in the off position. Zf6hp192632 generation 1, ford 6r60, 6r75, 6r80, zf6hp21.
Zf 6hp21 transmission fluid change instructions for replacing atf drain atf and pour a new atf green, g 060 162 a. Maktrans company performs repair of at valve body with the 12 months warranty for trouble free operation of the aisin, zf, toyota. Generation 1 6hp19, 6hp26, 6hp32 generation 2 6hp21, 6hp28, 6hp34. Zf 6hp26 transmission for sale, remanufactured rebuilt. Transmission repair manuals zf 6hp21 instructions for. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. Sonnax valve body separator plate for 6 speed applications. Solenoid replacement is a temp fix, if you understand how valve body works, you will understand why reputable tranny shops install only rebuilt valve bodies with new solenoids. Want to make sure this part will fit on a specific yearmakemodel. These units are notorious for several complaints, the most common being. The bmw mechatronics have several well known complaints these include things like ttc clutch failure with overheating, harsh downshift, 21 downshift bump or 45 shift flare harsh upshift. Be careful when purchasing a rebuilt zf 6hp26, our xp1 series is completely remanufactured from the ground up utilizing upgraded parts that address each.
It is has gasket materials printed on the plate in order to keep the oil from seeping between hydraulic channels, and that. How to change zf bmw transmission mechatronic sleeves youtube. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. Spring installs into the case, followed by the thermal.
Zf 5hp30 transmission repair manual pdf free online this manual must. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free online. Etype name type resistance at 68f connector color function mv1 onoff 1010. Remove seven bolts to remove tcm from valve body figure 6. Zf 6hp26 6hp28 automatic transmission spare parts catalog table of contents 6hp26 6hp28. This is what makes a revmax zf 6hp valve body superior to the rest. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Jan 19, 2019 the two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. From 2014maktrans service station offers quality valve body repair on its own equipment with the replacement of sonnax valves.
Forward planet c 2wd only 10 11 44 44 34 31 33 101 102 100 1 86 case valve body solenoids oil pan and filter manual linkage emodule case connector 150 148 20. The diagram to the left shows where the d1 regulator valve spring was eliminated. Zf 5hp19 transmission repair manual pdf free online this manual. Valve body off change gasket between the two plates zip kit instal. Generation 1 6hp26 1068 010 xxx, 6hp26x 1068 020 xxx.
These transmissions appear to have a high amount of failures due to valve body failures. Due to the difficulty in obtaining cores for rebuild, we currently only offer our rebuild service on this model. Bmw zf 6hp26 valve body rebuild and return service. We email you a shipping label, you send us your valve body, we rebuild it and send it back to you. Detailed technical booklet included with indepth rebuild and inspection tips for comprehensive valve body repair. The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free. M version utilizes a standard design manual valve configuration. There are three sections on the top of the valve body that house the solenoids. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. I change oil all off it, new filter reset the adaptation value 3. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional. When the duty cycle increases, pressure controlling the valve is allowed to exhaust. Zf 6hp26 6 hp 28 automatc transmission spare parts catalog.
The 6hp26 was the original variation of the 6hp, released in 2000. Introduction published july, 2002 hydramatic 45l40e. The zf 6 has two significant generations, the 20022005, zf 6hp19, 26. Make sure the old filter sealing ring comes out with the filter. Toyota a240l, a241e, a243l transmission service and repair manual. This manual covers the procedure for repairing the complete transmission. Oem zf 6hp26 6hp26x valve body sleeve connector seal kit 6pcs bmw transmission 4. Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here. Valve spring eliminated in 2009 the d1 regulator valve spring was removed from the valve body, four of the vfs solenoid dampers were eliminated, and the feed holes in the spacer plate were also eliminated. The green arrows show which bolts to undo to get it off. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Zf6hp19 zf6hp26 zf6hp32 transmission valve body zip.
Feel free to give me a call so i can better assist you, 786. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Some failures and shifting problems are the reason of internal transmission malfunctions and some are the failier of the valve body malfunction. It was rated for a maximum input torque of 600 newton metres 443 lbf.
Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. Volkswagen and audi cars use a 6 speed transmission on many newer models. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Get free zf 6hp26 transmission repair manual well it is total lie they are trying to get rid of you with. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Initially reserved for high end luxury and sports cars, zf made the 6hp26 available to hyundai for use on its 2009 model year v8 genesis. Transmission service repair manuals pdf online download. Use the zf6 valve body separator plate application chart to determine which plate is required. The overall seal heights on these vary depending on application. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. This is a completely rebuilt valve body for the zf 6hp series of transmissions.
The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. Please measure the clearance according to the repair manual and select the required spare part from the table. Press release tab and lift connector retainer figure 4. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control hard parts 800a short pump assy 6hp19 fits codes. Make sure you are using the latest design for your application. Zf suggests this be replaced on every valve body rr. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. The two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator.
Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. We replace the fluid, filter, plug adapter, and mechatronic sleeves. Showing the location of small parts, installing new solenoids and installing the computer. The separator plate is a large metal plate thatyou guessed itseparates the two halves of the valve body. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free onlinecontents introduction note contents coloured sectioned diagram 6hp19 key to coloured sectioned diagram 6hp19 brief description general lepelletier plan. Automatic transmission service group technical service information 6 direct clutch range 5l40e solenoid application chart parkneutral reverse d, 4, 3, 2.
The m has a mechanical linkage to position the manual valve. Seal, zf6hp26 ford rubber feed tubes valve body to center support. Car must be brought into the shop and onsite to replace and reprogramming valve body transmission control units and other trp parts. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Zf 6hp26 6hp28 automatic transmission spare parts catalog. The range rover mechatronics have several well known complaints these include things like ttc clutch failure with overheating, harsh downshift, 21 downshift bump or 45 shift flare harsh upshift. They pulled the valve body, installed new manual valve assembly, sonnax zip kit, new filter, pan. This protocol insures that the customer gets the highest quality product each and every time. Sonnax zip kit zf6053zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the zf6hp192632 generation 1 valve bodies. Zf 6hp19 6hp28 transmission failures due to bad valve body. Throughout the years zf 6hp26 transmission problems starting to become more common. Information about transmission zf 6hp21 speaking about how to repair automatic gearbox zf 6hp21 we should note that among the most common breakdowns there are problems with control package.
In fact zf 6hp26 6hp19, 6hp28 is a very good transmission, powerful, bullet proof pretty much if serviced in time and proper fluid pressure maintained. Typical problems for this transmission family includes. Zf 5hp24 transmission repair manual pdf free online. Mechatronic solenoid kit 6hp21 6hp28 zf 1068298046. Torque converter repair zf 6hp26 zf 6hp28 260mm 1 friction disk. Remove 10 or 11 bolts to drop valve body from case figure 5.
Each list for selective shims or snap rings is listed in this section of the catalog. This diy applies to most zf 6hp transmissions found in e60, e90, e92, e65, and some other makes and models as well. This listing is for rebuild service for a zf 6hp26, 1st generation valve body. Sonnax 6r60 6r80 zf6hp19 zf6hp26 zf6hp32 transmission valve body zip kit.
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